Mandrels & Reels

Engineered. Built. Rebuilt. Assembled.

Mandrels & Reels.
Built to outlast OEM.

The most critical component in your coil line. Recoiler, uncoiler, tension, stub, hot strip, and cold mill mandrels — designed, manufactured, rebuilt, and upgraded by the single-source partner that does it all under one roof.
New BuildEngineerRebuildUpgrade

The mandrel sets the limit. We raise it.

Rolling mill maintenance has been the core of Mull Group since 1961. We repair or manufacture over 150 mandrels and reels annually across hot mills, cold mills, processing lines, and coating lines. No other single shop in our region has the combined volume, capabilities, tooling, and engineering depth.

When a mandrel leaves our floor, it has been disassembled, inspected, measured, re-engineered where needed, reassembled with in-house bronze components from Nail City Bronze, tested, and documented – in-house. You don’t need three POs to three vendors. You need one call to Mull.

Upgrade work is welcome. If your current mandrel is failing early, we’ll redesign the assembly to match your actual operating load — not the OEM’s assumed load from 1951. 

Build it new. Engineer it smarter.

Rebuild it stronger.
01

Build New

From customer print or our engineered drawing — rough through finish — a new mandrel leaves our floor tested and documented.
02

Engineer & Upgrade

Our in-house mechanical engineering team redesigns failing geometry, upgrades load capacity, and builds from scratch when the OEM drawings are gone.
03

Rebuild & Repair

Drum rebuilds, segment replacement, gripper rework, bearing journal restoration, and complete reassembly to exceed original specifications.

What we can handle. And then some.

Drum Diameter Range12 – 148 in
Drum Length Range36 – 280 in
Max Assembled Weight73,000 lb
Mandrel Types7+ configurations
Core Materials4140, 4340, H13 alloys
Bronze Components

download material grades list
C93200 · C95400 in-house
Balance ToleranceISO G2.5 or better
Surface Finish (Drum OD)Customer spec

Every mandrel on. every coil line.

Recoiler Mandrels

Hot strip, cold strip, and tandem mill recoilers.

Uncoiler Mandrels

Entry-line payoff mandrels for processing and cold mills.

Tension Mandrels

Take-up tension control for coating and pickling lines.

Stub Mandrels

Short-body designs for narrow-coil and specialty lines.

Clamshell Mandrels

Split-drum designs for high-tension applications.

Hot Strip Mandrels

High-temperature recoilers downstream of hot mills.

Payoff Reels

Entry-end reels for continuous processing lines.

Take-Up Reels

Exit-end reels for galvanizing, annealing, and temper mills.

Under one roof. Always.

Machining Capacity

200+ machines across 4 shops — CNC lathes to 210 in. centers, horizontal boring mills, grinders, and hard-turning. No mandrel is too large.

In-House Bronze

Nail City Bronze casts every bushing, wear ring, and segment in-house. Zero subcontracting. Zero supplier-chain risk.

Mechanical Engineering

Reverse engineering, CAD modeling, capacity upgrades, and failure root-cause analysis — all by our own mechanical engineering team.

Real mandrels Real tonnage.

Mandrel Rebuild · Hot Strip Mill

Mandrel rebuilt to 4.5M tons of campaign life.

A Southeast Steel Producer was seeing mandrel failures at 800k tons and accepting it as normal. We reverse-engineered the entire mandrel, upgraded material grades, changed parts, and delivered a rebuilt unit that ran over 4x the tonnage as previous rebuilds from other shops. 

Campaign Life

4.5M Tons

Turnaround

32 Weeks

Industry

Steel Making

Mandrel Down? We Answer on the First Ring.

Our emergency team is on-call for unplanned mandrel failures. Crews can be on a truck within the hour.

304·233·3369

Direct Emergency Line